Foundry chromite sand AFS 45/55 key technical index

Foundry chromite sand AFS 45-55 key technical index

Foundry-grade chromite sand AFS 45-55 – the work-horse for heavy-section steel and manganese-steel castings – is bought on a very short list of numbers.
The “key technical index” that meet GOST 23409.24-78  and SFSA 16 T-67 standard given below. If any item drifts outside these bands the sand is either rejected or priced down.

IndexRequirement
SiO₂≤ 1.0 %
Cr₂O₃≥ 46 %
FeO + Fe₂O₃ (total Fe as FeO)26 – 30 %
Al₂O₃≤ 12 %
MgO≤ 8 %
CaO≤ 0.5 %
P≤ 0.003 %
S≤ 0.002 %
Cr/Fe≥ 1.55:1
Loss on ignition (1 000 °C)≤ 0.2 %
Acid demand value (ADV)≤ 5 ml
PH7-9
Moisture≤ 0.1 %
Bulk density2.6 – 2.8 g cm⁻³
Specific gravity4.4 – 4.6 g cm⁻³
Thermal linear expansion (20 – 1 000 °C)≤ 0.4 %
Thermal conductivity0.63 W/M·K
Melting point≥ 1 800 °C
Grain shapesub-angular to angular
Colourglossy black
Magnetic particles≤ 0.1 %
NTU≤ 300
Grain Fineness number (GFN)AFS 45-55(AFS45/55)
Average grain size0.26-0.32mm

 

Notes
1. The Cr₂O₃ ≥ 46 % gate is the single most important discriminator; below 45 % the refractoriness and chilling power fall off quickly.
2. SiO₂ > 1 % is rejected outright because free silica accelerates burn-on and fayalitic penetration in manganese-steel casts.
3. ADV ≤ 3 ml guarantees that the sand will not rob acid from phenolic-urethane or furan binders, keeping strip times and strengths on target.
4. AFS 45/55 corresponds to a weight median diameter of ≈ 260–320 µm – coarse enough for high permeability in 100 kg–50 t moulds, fine enough to give a 3–4 µm Ra surface on the casting.

ПЕСОК ХРОМИТОВЫЙ AFS 45-55

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